Product Description

High Performance Motorcycle Engine Accessories QS110/FW110/SPINTER Clutch Shoe Set

What Is A Motorcycle’s Clutch Made Of?

The clutch pack is made up of a stack of alternating steel plates and friction plates. The steel plates have tangs along their inner diameter that engage with the clutch’s inner hub, which is fixed to the end of the input shaft via splines. The friction plates have lugs along their outer edge that slot into the outer clutch basket. Springs (usually of the coil type but occasionally a diaphragm design) press the steel plates and the friction plates together, coupling the outer clutch basket to the inner hub, thereby transferring the crankshaft’s rotation to the input shaft.

Why so many plates? More plates mean a greater load capacity for the clutch. To achieve sufficient load capacity on a single-plate clutch (as on older BMWs and current Moto Guzzis), a very large disc must be used, and that takes up a lot of space. Meanwhile, the multi-plate clutch on a Hayabusa uses a stack of smaller-diameter plates and is easier to package. The 6 springs on a Hayabusa clutch only put about 400 pounds of pressure on the pack. That doesn’t sound like much given the tremendous power that clutch has to handle, but that 400 pounds are acting on all 19 clutch plates (10 friction plates and 9 steel plates, plus the hub and pressure-plate faces).

Market Background:

The replacement and repair of motorcycle clutch need to dismantle the engine box, which is complex and time-consuming.The existing maintenance market often has the phenomenon that the unqualified clutch can not be used or the service time is very short, and it is not durable.It is time-consuming and laborious for repeated disassembly and repair, which seriously affects the user experience and the work efficiency of the repair technician.
In order to avoid this kind of phenomenon, our company launched “Yonghan” brand upscale products!The qualified rate of products will reach “100 percent”, and the normal service life of each product will be extended by 30%!
At the same time, the products have super high cost performance ratio, which makes users feel at ease and the repairmen feel comfortable.

Company Profile:

ZheJiang CZPT Machinery Processing Co., Ltd. was established in 2003 which is specialized in manufacturing motorcycle clutch assembly and spare parts with complete varieties and most reasonable price in China mainland.
Our company owns tens of equipment for processing and testing.The total area of workshop,warehouse and office building is about 10000 square meters.There are 200 staff in our company,including 20 professionals.The company’s main products are: GY6-50,GY6-90,GY6-125,C100,CY80,C90,C120,T100,T125,DK100A,DK100B,DX125,FY100,WIN100,YX100,DX110,DX125,982,983,GS125,CG125,CG150,CG200,CG250,CG260,CB125,CB150,CB200,CB250,CBF150,CBT125,CBT250,LF175,GF125,GN250,ATV250,ATV400,BAJAJ100,BAJAJ135,BANAJ180,TVSN35,TVSN45,YH162  for clutch assembly and parts. We have aboundant resources of motorcycle engine accessories and established a long-term cooperative relationship with famous domestic enterprises.
Our products have exported to Parkistan,Iran,Egypt,Turkey India,Burma,Malaysia,Korea,Indonesia, Vietnam,Laos,Cambodia,Thailand,The Philippines,The Dominican,Brazil,Xihu (West Lake) Dis.via etc., whitch covers  more than 20 countries including south-east Asia,Middle- East,South America and Africa.
With the company’s development and strength of production capacity, we heartily hope that we can have long relations of cooperation with the vast number of peers and customers.We could providing products with high quality and services for customers adhering to the realistic,innovative,beneficial,and CZPT faith.      

YH brand clutch advantage:

1, Fit for Honda, Yamaha, Suzuki, Kawasaki, Loncin, Lifan, Jianshe, CFMotor, Shineray, Zongshen, etc

2, We supply clutch parts fit for 70cc-700cc motorcycle

3, Motorcycle, scooter, ATV, 3 wheeler clutch is available

4, Factory directy selling,assure the quanlity and production time

5, Longer service life

6, Quickly heat dissipation

7, No jumping and rushing feature

8, Extremely precise technology and strictly test before shipment

 Product Detail:
 

Product Name:	High Performance Motorcycle Engine Accessories QS110/FW110/SPINTER Clutch Shoe Set
Model No.:	QS110/SD110
Materials:	Iron
Adaptable vehicle:	SUZUKI
Distinguishing feature:	These products can stand wear and tear with long service life.
Main Market	All over the world
Certificate	ISO9001:2015
Package:	Normal Export package, and if customer have special request on packing, we can do  accordingly
Delivery time:	5-7 days according to detailed order
Payment:	30% deposits, 70% balance before shipment

Other models available:
 

REGI0N	MODEL
Brazil	CB300	FAZER250/LANDER250	TITAN95/99/CG83 > TODAY/CBX200/TITAN2000	YBR125 ATE 2014 /XTZ125 ATE 2014
	YBR125/FACTOR 125	TITAN150 2004/BROS150>2006/FAN150/FAN125>2009	TITAN CRF230	TITAN 150 05>14/ FAN 150/FAN 125>09/
	CBX 250 TWISTER	CG 125/TITAN/FAN 83>08
Indonesia	GRAND	LAGENDA	KARISMA	REVO
	JUPZTER Z 18T	JUPZTER Z 24T	JUPZTER Z 20T	KAZE
	FORCE-1	JUPITER Z	SMASH	LC135 JUPITER MX
	SHOGUN	SHOGUN-I	KAZE	SPARK
	JUPZTER Z 21T	CRYPTON	JUPITER Z1 VEGA ZR
Malaysia	LC135	SRU115	SRL115 F1	SRL110
	LAGENDA	KARISMA	Y110/100	C70-8
	GN5
South America	CD100	CG125	CG125-5P	AX100
	CB125	AT110	BAJAJ135	TITAN /STORM /BROSS /XLR/BX150
	YBR125	SMASH	SMASH BIT	WAVE
	BM150	V80	YB100	CG125N/M
	BAJAJ100	TITAN 150	RX150	TITAN125
Africa	AX100	CG125N/M	CG125O/M	YB100
	CD110	CRYPTON	VEGAS	SPARK
	DX100
Thailand	WAVE110	WAVE125	Y100	DREAM C100N
	AX100	GN5	DREAM

Product Detail:

Strandard exporting carton box packing:

Step1: Use plastic bag packing

Step2: Put it into a small carton box,one pcs 1 box

Step3: Put the small box into big carton box,one box 16pcs

Step4: Put the big carton box on the tray

Step5: Move into the ware house,waiting for deviery

FAQ:

Q1: What is your terms of packing?
A1: Generally, We will load a package or Carton.

Q2: What is your terms of payment?
A2: FOB,CFR,CIF,EXW,FCA,LC.

Q3: How about your delivery time?
A3: It depends on what kind of logistics you choose and in which country you are. Generally,it will take 15days and 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q4: Can you produce according to the samples?
A4: You need to confirm with us what kind of accessories, we will decide whether it can be produce according to the accessories.

Q5: How do you make our business long-term and good relationship?
A5: 1. We keep good quality and competive price to ensure our customers benefit;

Factory Show:

 

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.