Product Description
Products Description
Like other cast steel alloys, stainless steel is a common material for casting production. When the properties of steel and corrosion resistance are required for products, Stainless steel casting is the best choice.
Stainless steel casting, also called stainless steel investment casting, refers to the formation of ceramics around a wax pattern to form a shell for casting stainless steel. Once wax patterns are created, they are melted into the gate system, immersed in slurry and sand to form a layered shell, and then replaced by molten stainless steel.
How are Stainless Steel Castings Made?
Stainless steel casting involves creating an original wax model, building the image with plaster and successive layers until a strong shell surrounds the model. After melting the wax, pour the molten stainless steel into the mold to create a perfect replica of the original wax pattern. Stainless steel casting provides economical undercutting, high resolution, sophisticated detail, and a smooth surface finish compared to machining separations.
In most cases, stainless steel casting is the only way the part can be made economically.
Stainless steel casting trailer axle spindle
Common Material Grades of Stainless Steel Casting
- 304-The most widely used austenite steel, may be referred to as A2 stainless.
- 304L-This grade has slightly lower mechanical properties than the standard 304 grade, but is still widely used in casting for its versatility.
- 316--The second most common austenite steel, also referred to as A4 stainless. SS316 is used primarily for its increased resistance to corrosion.
- 316L-Lower carbon content than 316 stainless steel, which reduces the sensitization effect caused by the high temperatures involved in welding. Besides, it shows better resistance to stress-corrosion cracking.
- 17-4 PH -Most common precipitation-hardening martensitic stainless steel, which uses about 17% chromium and 4% nickel.
- 2205 Duplex-Used for its good mechanical properties and excellent corrosion resistance properties.
Common Cast Stainless Steel Grades,Features, Applications
| Grades | Features | Applications |
| 304 | Austenitic stainless steel with Ni content more than 8%, food-grade alloy. can be used to cast stainless steel components for both household and commercial applications. Widely used stainless steel casting material. 304 stainless steel castings can be used in environments where the air is less corrosive. |
Medical, food industry, chemical industry, mechanical equipment, pipe industry, automotive industry, etc. |
| 316 | Also austenitic stainless steel with Ni content of more than 10%. For their higher Ni content, 316 stainless steel castings have better corrosion resistance than 304 stainless steel castings. Such stainless steel castings better suit the marine environment with relatively harsh air conditions or chemical materials that need to be contacted. | Fire fighting, auto parts, marine hardwares, chemical, pipeline, construction, decoration, food industry, etc. |
| 304L / 316L | The mechanical properties are close to those of 304 and 316 materials. L represents lower carbon content, which makes the material more ductile, has good welding performance, and has more reliable corrosion resistance. The price is higher than that of materials of the same grade. | Food, chemical, medical, plumbing, etc. |
| 410 & 416 | Series 400 belongs to martensitic stainless steel, which is characterized by high strength, good processing performance, and high heat treatment hardness, and does not contain Ni, so the corrosion resistance is weak. | Auto parts, tools, knives, etc. |
| 17-4 PH | 17-4 belongs to martensitic stainless steel with a Ni content of 3%-5% and good corrosion resistance. It has the highest strength in the stainless steel series and is usually used for products and components that are not prone to deformation. | Medical, mechanical components, machine tools, turbine blades, etc. |
| 2205 | Duplex stainless steel 2205 is CZPT stainless steel consisting of 22% chromium, 2.5% molybdenum, and 4.5% nickel-nitrogen. It has high strength, good impact toughness, and good overall and local resistance to stress corrosion. | Sporting, pump & valve industry, etc. |
Stainless Steel Castings Application
Stainless steel has unique physical properties. Such as extremely high resistance to heat, abrasion, and corrosion. So it can be served for a different range of industries, especially in some severe environments. Here are the main usages of stainless steel casting:
1-Food processing and machinery:
A large amount of stainless steel is also used in food production and storage. Almost all food processing equipment is made of stainless steel. The most common grades are 304 and 316. 304 is basically the main level, while 316 is used in the harsher environment. Stainless steel castings are widely used in food machinery applications due to their rust-preventing capabilities and the most flexible manufacturing processes for complex-shaped parts. Typical food machinery parts made with stainless steel casting processes are metal grinder parts, coffee machine parts, etc. An important reason for using stainless steel is not the corrosive nature of the food itself, but the use of stainless steel for faster and more efficient cleaning. The advantage is that it does not expose the food to any taste.
2-Kitchenware and Cutlery in kitchen
The most commonly used stainless steel may be used for tableware and Cutlery in the kitchen. For example, Grade 410 and 420 can be hardened and tempered, allowing the blade to use sharp edges to produce tools. Grade 304 (18/8 stainless steel, 18% chromium 8% nickel), more ductile 18/8 stainless steel is easier to a machine. So it is more suitable for objects that need many molding, polishing, and grinding processes for spoons and forks, and other tableware.
3-Marine:
Stainless steel casting is used in marine applications which require parts that are strong with extremely high resistance to heat, abrasion, and corrosion. Our stainless steel alloys for recreational, commercial marine components. Stainless steel marine castings can be polished to a mirror finish for maximum corrosion and abrasion resistance. New marine grade stainless steel investment castings for marine application could be supplied electronically polished and machined from our company, saving our customers 40% on their current cost.
4-Medical Equipment:
Stainless steel casting can produce a wide range of components and medical implants for medical instrument manufacturers. We work with many stainless steel materials, including stainless steel 304(L), stainless steel 316(L), and more, to create custom parts that meet the tight tolerances and dimensional precision required by the medical application.
A great deal of medical equipment – such as orthopedic beds, cabinets, and examination machines – is made as standard from stainless because of its hygienic and easy-clean qualities. What we can offer more Stainless steel cast parts included in surgical tools, Implantable components, operating tables & other operating room equipment, stretchers, wheelchairs, and similar products, stabilizing devices.
5-Pipe Fittings:
Stainless steel pipe fittings come in a variety of shapes, so the installation process is convenient. Because of the high performance and durability of stainless steel fittings, stainless steel fittings are widely used for piping construction and installation. Stainless steel pipe fittings are available in stainless steel flanges, stainless steel heads,elbow, tee, bushing, close nipples, etc. Our machining capability can meet any machining requirement like threads. When purchasing pipe fittings, considering the application, these pipe fittings are normally made of stainless steel 316, which is higher strength and more corrosion resistant than stainless steel 304.
6-Pump and Components:
Stainless steel casting is 1 of the most widely used techniques for valve and pump components. Common valve and pump components made from stainless steel casting include valve body, valve disc, valve bonnet, valve gland, pump body, pump impeller, etc. Since its complicated design of valve and pump components, stainless steel casting can produce any complex shape. Valve and pump components from stainless steel casting are durable enough for severe service applications. So stainless steel casting is a cost-efficient way and a popular selection for pump and valve applications.
7-Building and Construction
Modern buildings use more stainless steel for cladding, roofing, and facades. It has low maintenance cost and anti-vandal characteristics and aesthetics. Especially the public construction market. Stainless steel reinforcing bar, although initially expensive, is proving to have very good life cycle costing characteristics.
Other usages of Stainless Steel Castings are Door & Windows, Bathroom & Toilet fittings, etc.
Quality Control
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have a full inspection and routing inspection during mass production—In-process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
FAQ
Q: Are you a trading company or manufacturer?
A: We are a factory with more than 20 years’ experience.
Q: How long for delivery?
A: Generally it is 15-30days as we are a customized service we confirm with customers when place order.
Q: What is the MOQ?
A: It depends on what you are buying. Normally, our minimum order is 1 20′ full container and an LCL container (less than a
container load) can be acceptable.
Q: Can you customize my products?
A: Yes, we can customize products with your design drawings like DWG, DXF, DXW, IGES, STEP, PDF, etc.
Q: What is your terms of payment?
A: 30% T/T in advance, balance before shipment, or as per discussion.
Q: What about your quality control?
A: * . Checking the raw material after they reach our factory—–Incoming quality control(IQC)
* . Checking the details before the production line operated
* . Have a full inspection and routing inspection during mass production—-In-process quality control(IPQC)
* . Checking the goods after they are finished—-Final quality control(FQC)
* . Checking the goods after they are finished—-Outgoing quality control(QC)
* . 100% inspection and delivery before shipment /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Video Technical Support, Online Support, Engineers |
|---|---|
| Warranty: | 1 Year |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, ASTM, GB, JIS, ANSI, BS |
| Customized: | Customized |
| Customization: |
Available
| Customized Request |
|---|
Are there aftermarket axle spindle options available with enhanced durability or features?
Yes, there are aftermarket axle spindle options available that offer enhanced durability or additional features compared to the original equipment manufacturer (OEM) spindles. Here is a detailed explanation:
Aftermarket parts are manufactured by companies other than the vehicle’s original manufacturer. These companies often specialize in producing high-quality replacement parts that may offer improvements over the OEM components. When it comes to axle spindles, some aftermarket options are designed to provide enhanced durability or incorporate features that can benefit specific applications or driving conditions.
Here are a few examples of aftermarket axle spindle options with enhanced durability or features:
- Performance Spindles: Some aftermarket manufacturers offer performance-oriented axle spindles that are designed to handle higher loads and stress levels. These spindles are commonly used in applications where increased durability and strength are required, such as heavy-duty trucks, off-road vehicles, or vehicles used for towing. Performance spindles may be made of stronger materials or feature reinforced designs to withstand more demanding conditions.
- Upgraded Materials: Aftermarket axle spindles may be manufactured using advanced materials that offer improved strength and corrosion resistance compared to the original spindles. For example, spindles made from alloy steel or heat-treated steel alloys can provide enhanced durability and longevity, especially in harsh environments or applications subject to heavy loads.
- Improved Design and Engineering: Aftermarket manufacturers often analyze the weaknesses or limitations of OEM spindles and develop improved designs to address those issues. This may involve optimizing the geometry, reinforcing critical areas, or incorporating additional features for better performance. These enhanced designs can result in spindles that are more resistant to bending, warping, or premature wear, thereby increasing their durability.
- Specialized Spindles: In some cases, aftermarket axle spindles are designed for specific applications or driving conditions. For example, there may be spindles available that are specifically engineered for off-road use, providing improved ground clearance or compatibility with certain suspension systems. Likewise, there may be spindles designed for racing applications, where lightweight construction and enhanced performance characteristics are prioritized.
- Customization Options: Certain aftermarket manufacturers offer customized axle spindles that allow customers to tailor the spindles to their specific needs. This can include options for different bearing sizes, wheel bolt patterns, or spindle lengths to accommodate unique vehicle setups or modifications.
When considering aftermarket axle spindle options, it’s important to choose reputable manufacturers known for their quality and reliability. Look for spindles that meet industry standards and certifications, and consider factors such as the specific application, vehicle requirements, and intended use to ensure compatibility and optimal performance.
It’s also worth noting that while aftermarket axle spindles can offer enhanced durability or additional features, they may come at a higher cost compared to OEM replacements. However, the potential benefits in terms of improved performance, longevity, or customization options can make them a worthwhile investment, particularly for vehicles subjected to demanding conditions or specialized applications.
In summary, there are aftermarket axle spindle options available with enhanced durability or features. These may include performance spindles, upgraded materials, improved designs and engineering, specialized spindles, and customization options. When considering aftermarket spindles, it’s important to choose reputable manufacturers and consider factors such as compatibility, performance requirements, and intended use.
What is the role of grease and lubrication in maintaining a healthy axle spindle?
Grease and lubrication play a crucial role in maintaining a healthy axle spindle. The axle spindle is a vital component of a vehicle’s suspension system, and proper lubrication is essential to ensure its longevity and performance. Here’s why grease and lubrication are important:
- 1. Friction Reduction: One of the primary functions of grease and lubrication is to reduce friction between moving parts. In the axle spindle, there are multiple points of contact where components rotate or slide. Applying grease minimizes friction and heat generation, which can lead to wear and damage if left unchecked.
- 2. Wear Prevention: Grease forms a protective barrier between metal surfaces, preventing direct metal-to-metal contact. This helps prevent wear and damage to the axle spindle and associated components, such as wheel bearings and hubs.
- 3. Corrosion Resistance: Grease serves as a protective layer against moisture and corrosive agents. The axle spindle is exposed to the elements, and moisture or road salt can lead to corrosion. Proper lubrication with grease creates a barrier that inhibits corrosion and extends the spindle’s lifespan.
- 4. Temperature Regulation: Axle spindles can generate heat during operation. Lubrication helps dissipate this heat and maintain the spindle’s temperature within a safe range. Excessive heat can lead to premature component failure.
- 5. Noise Reduction: Properly lubricated axle spindles result in smoother and quieter operation. Inadequate lubrication can cause squeaks, squeals, or other unwanted noises during vehicle operation.
- 6. Enhanced Performance: Well-lubricated axle spindles contribute to the overall performance of the vehicle. They ensure that the wheels rotate freely, providing stability, control, and safe handling.
- 7. Extended Lifespan: Regular maintenance and lubrication can significantly extend the lifespan of the axle spindle and its associated components. This reduces the need for costly replacements and repairs.
Proper lubrication involves selecting the right type of grease or lubricant for the application, as well as adhering to a maintenance schedule that includes cleaning, inspection, and re-greasing as needed. Maintaining a healthy axle spindle through lubrication is essential for the safety and reliability of a vehicle, whether it’s a passenger car, truck, or other heavy-duty vehicle.
What is the primary role of the axle spindle in a vehicle’s suspension system?
The primary role of the axle spindle in a vehicle’s suspension system is to support and facilitate the rotation of the wheel assembly. Here’s a detailed explanation:
The axle spindle, also known as the wheel spindle or stub axle, is a component of the suspension system that connects the wheel hub assembly to the suspension system. It plays a crucial role in supporting the weight of the vehicle, transmitting driving forces, and allowing the wheel assembly to rotate smoothly.
Here are the primary functions and roles of the axle spindle:
- Wheel Mounting: The axle spindle provides a mounting point for the wheel hub assembly. It typically extends from the steering knuckle or axle beam and incorporates a flange or hub surface where the wheel is mounted. The spindle ensures proper alignment and secure attachment of the wheel to the suspension system.
- Load Support: One of the main responsibilities of the axle spindle is to support the weight of the vehicle and any additional loads. It transfers the vertical load from the wheel assembly to the suspension system and ultimately to the vehicle chassis. The spindle should be designed to withstand the weight and forces encountered during normal driving conditions.
- Wheel Rotation: The axle spindle allows the wheel assembly to rotate freely. It acts as an axle or pivot point around which the wheel rotates when the vehicle is in motion. The spindle is typically designed with a smooth, cylindrical shape that fits into the wheel bearings, allowing for low-friction rotation.
- Steering Function: In some suspension systems, particularly those with steering knuckles, the axle spindle also plays a role in the steering function. It connects to the steering linkage or tie rods, allowing for the controlled movement of the wheel assembly during steering maneuvers. The spindle’s design and attachment points should facilitate the proper functioning of the steering system.
- Transmission of Forces: The axle spindle transmits driving and braking forces from the wheel assembly to the suspension system. These forces include torque from the engine during acceleration and braking forces when the brakes are applied. The spindle should be able to handle these forces without failure or excessive deflection.
It’s important to note that the design and construction of axle spindles can vary depending on the specific suspension system used in a vehicle. Different suspension types, such as independent suspension or solid axle suspension, may have variations in spindle design and attachment methods. Additionally, the axle spindle must be properly lubricated and maintained to ensure smooth operation and longevity.
In summary, the primary role of the axle spindle in a vehicle’s suspension system is to support and facilitate the rotation of the wheel assembly. It provides a mounting point for the wheel hub assembly, supports the vehicle’s weight, allows for wheel rotation, contributes to the steering function, and transmits driving forces. The design and construction of the axle spindle may vary depending on the suspension system used in the vehicle.
editor by CX 2024-03-28