Product Description

Pile Foundation Carbide Mission Serise Drilling Tools MDHM4-105 DTH Hammer Bit

Product Description 

KINGDRILLING hammer bits are used with Down-the-hole hammers for drilling holes through a wide range of rocks types. In conjunction with DTH hammers, drill hammer bits are designed with a spline drive for rotating the bit in the ground. Drill bits are available in different sizes and different styles so they can drill a wide range of hole sizes.

Rock drill bits Shank type:M3,M4,M5,M6,M8,M1,M12

DTH hammer bits hole diameter: 3”, 4”, 5”, 6”, 8”(85mm-350mm).

 

Product features: 
DTH Drill Bits are produced from premium quality nickel-alloy steel for increased durability and wear characteristics. Specific heat treatment standards and special “stress relief” processes ensure consistent performance. 

Technical Date 

3 Inch Hight Air Pressure DTH bits
Model	Bit Dia.(mm)	NO. X    Button Dia.		NO.Air    Holes(PCS)	Weight(KG)
		Gauge	Front
MDHM3-85	85	6*Φ13	4*Φ12	2	4.5
MDHM3-90	90	6*Φ14	4*Φ12	2	4.7
MDHM3-95	95	6*Φ14	4*Φ13	2	4.9
MDHM3-100	100	6*Φ14	5*Φ12	2	5.0
MDHM3-105	105	6*Φ14	5*Φ13	2	5.5
4 inch high air pressure DTH bits
MDHM4-105	105	6*Φ14	5*Φ13	2	6.0
MDHM4-110	110	7*Φ14	6*Φ13	2	6.2
MDHM4-115	115	7*Φ14	6*Φ13	2	6.6
MDHM4-120	120	8*Φ14	7*Φ13	2	7.0
MDHM4-127	127	8*Φ14	7*Φ13	2	7.4
5 inch high air pressure DTH bits
MDHM5-135	135	7*Φ18	6*Φ14	2	12.5
MDHM5-140	140	7*Φ18	7*Φ14	2	13.5
MDHM5-146	146	7*Φ18	7*Φ14	2	14.0
MDHM5-152	152	8*Φ18	8*Φ14	2	14.4
MDHM5-165	165	8*Φ18	8*Φ16	2	15.0
6 inch high air pressure DTH bits
MDHM6-152	152	8*Φ18	7*Φ16	2	22.0
MDHM6-165	165	8*Φ18	8*Φ16	2	23.0
MDHM6-171	171	8*Φ18	8*Φ16	2	24.0
MDHM6-190	190	9*Φ18	9*Φ16	3	25.0
MDHM6-203	203	9*Φ18	11*Φ16	3	28.0
8 inch high air pressure DTH bits
MDHM8-305	305	12*Φ18	29*Φ16	4	95.0
MDHM8-203	203	10*Φ18	10*Φ16	2	35.0
MDHM8-216	216	10*Φ18	12*Φ16	2	40.0
MDHM8-241	241	12*Φ18	18*Φ16	2	54.0
MDHM8-254	254	12*Φ18	21*Φ16	3	57.0
MDHM8-305	305	12*Φ18	29*Φ16	4	77.0
10 inch high air pressure DTH bits
MDHM10-254	254	12*Φ18	20*Φ16	3	90.0
MDHM10-305	305	12*Φ18	36*Φ16	4	102.0
MDHM10-311	311	12*Φ18	36*Φ16	4	104.0
MDHM10-318	318	12*Φ18	38*Φ16	4	106.0
MDHM10-330	330	14*Φ18	42*Φ16	4	112.0
12 inch high air pressure DTH bits
MDHM12-305	305	12*Φ18	36*Φ16	4	152.0
MDHM12-311	311	12*Φ18	36*Φ16	4	158.0
MDHM12-330	330	16*Φ18	42*Φ16	4	165.0
MDHM12-356	356	16*Φ19	48*Φ16	4	178.0
MDHM12-381	381	16*Φ19	48*Φ18	4	195.0
MDHM125-305	305	12*Φ18	36*Φ16	4	170.0
MDHM125-311	311	12*Φ18	36*Φ16	4	173.0
MDHM125-330	330	16*Φ18	42*Φ16	4	182.0
MDHM125-356	356	16*Φ19	48*Φ16	4	191.0
MDHM125-381	381	16*Φ19	48*Φ18	4	200.0

We can design and manufacture the different diameter,holes number,carbide button shape and face shape according to the customers’ requirement.
Order Xihu (West Lake) Dis.: Shank + Head Diameter + Face Design + Button Shape

How to choose the suitable head face of the DTH drill bit?

1. Concave:

Suitable for all kinds of formation, especially for deep well drilling, perpendicularity of the hole is wonderful.

2. Convex: 

Suitable for the formation of moderate hardness stratum, drilling efficiency is good, borehole perpendicularity is moderate.

3. Flat:        

Suitable for special hard formation stratum, especially for fracture, crack spacing and complex formation drilling effect is very good, has the good perpendicularity of the borehole.

Carbide Drill Bit Advantages as below:

1. High quality steels materials. Steel is from CZPT and Tungsten carbide are YK05, or T6 from Element Six in Germany

2. Kingdrilling DTH tools are forged by advanced electron-hydraulic forging hammer.

3. Advanced heat-treatment equipment: multipurpose CZPT heat treatment.

4. Completed moulding (tooling ) departments with many molds available.

5. Professional R&D team,completed quality system.

6. Strict Quality-Check Systems.

The information you may like to know before order:
1. Methods of Payment:
T/T (Telegraphic Transfer) or Western Union or L/C at sight
2. Handling time for an order
Based on order quantity, normally it takes 25 days for production.
Only 3 or 5 days if we have stock on your request size.
3. Shipping way
Sample order: We suggest Courier express like DHL/UPS/TNT/FEDEX or by air
Bulk order: We suggest by air or by sea.
4. Quality Control
We have our own experienced QC.
There will be strict inspection and testing for each order before shipping out.
5. After Services:
1. Our sales team will response for your question within 24 hours (Holidays Excluded)
2. Technical Support will be available in any time

About our Company 
Kingdrilling Machinery Co. , Ltd is established in 2005 years. Located in HangZhou East Lake High-tech Development Zone, is 1 of the most important manufacturers specialized in researching and producing Casing drilling system, DTH hammer, DTH bit, thread DTH bits, taper DTH bits, coupling sleeve, Anchor, Shank adapter, coal picks and so on.

Relying on the university resources and talent advantages in Optical Valley region, combining with multiple laboratories in universities, we focused on developing the newest products system.

Product Application:

Transport:

Package and Delivery:
Packed by Carton or Wooden cases.

Delivery:

1. Goods in stock can be delivered within 5 days.
2. DTH Bits production time is about 15 days.
3. DTH Hammer product time is about 30 days.

More products:

 

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.